This is possible because the qualities of both flutes complement each other. To use the Weight Conversion tool, please select a Type of Paper from the pull down menu, then enter a value in pounds and hit calculate. '3 ply'. Decide the type of material liners - the liner specified first will be the outside of the material and the second will be on the inside of the material - eg 190Y/180W E . Its dimension is 16 x 12 x 12. Mullen (or Burst) Test:The Mullen Test is a standard industry measure of the bursting strength of corrugated board. Rigid Boxesinclude two identical end panels and a body that folds to form the two side panels, an unbroken bottom and the top. Original corrugated flute design.B-Flute:Appx 47 flutes per foot and measures 1/8 thick; often for canned goods.C-Flute:Appx 39 flutes per foot and measures 5/32 thick; common for shipping cartons.E-Flute:Appx 90 flutes per foot and measures 1/16 thick.F-Flute:Appx 125 flutes per foot and measures 1/32 thick; for small retail packaging. Apart from that, it is reusable and made out of sustainable materials. E flutes have 94 flutes per foot and are 1/16 thick. 300 GSM. It has about 33 flutes per foot and is 3/16" in thickness. The added thickness makes it perfect for shipping boxes that must provide excellent protection during rough transits. You need a flexography or digital printer and suitable inks for the project. While GSM does take weight into account, remember that its just one of three factors. For example, 60 pt = 60 * 0.0254mm = 1.524mm. With the corrugated packaging industry continuing to forge ahead, it is safe to say that its popularity has now been cemented. Your browser is out of date, and may not be compatible with our website. Getting the colours from your image and building your palette Copyright 2021 Wigston Paper All Rights Reserved, Contains recycled content and is itself recyclable, Reusable for other packaging requirements, Reusable in other projects, including gardening and art, Offers unbeatable protection for items in transit, N flute 0.5mm thickness. Here is a handy chart to compare all of these variables. The board profile is super-thin which in turn reduces box size and saves store space. 120 to 140 GSM is often used for posters. Bulk:Unpackaged goods within a shipping container. Uline 200 lb. Corrugated board is available in many different material grades with varying paper weights and finishes. Double Wall:A corrugated board construction where two layers of medium are glued between three layers of flat linerboard facing. A sturdy micrometer ideal for measuring corrugated is the 49-87 Digital Micrometer. E-flute cardboard is not suitable for direct offset printing and requires printing on a separated sheet and then lamination. Approximately 5/16" thick. per in.) Corrugated material is measured by several factors, including bursting test, edge crush test, combined weight of material, maximum weight of contents, and outer dimensions. Blank - A piece of corrugated cardboard that has been cut and scored ready to make a box. 1.5 cubic foot boxes are the standard box, manufactured by most companies. However, there are also single face boards, double wallboards, and triple wallboards. Includes the broad classification of materials made of cellulose fibers, primarily wood pulp and recycled paper stock, on board machines. Are you personally packing orders yourself and using a local delivery service? This cookie is set by GDPR Cookie Consent plugin. B-Flutes flatter surface area means it consumes less space. Your request has been received. Bale:A shaped unit of materials, enclosed in a fiberboard container or other wrapping, bound by strapping, rope or wire. Unitized Load:A load of a number of articles or containers, bound together by means of tension strapping, plastic shrink or stretch films. Web:A continuous sheet of paperboard or paper. Fiberboard:A general term describing combined paperboard (corrugated or solid) used to manufacture containers. The flute is made from recycled materials. Leicestershire, UK Mixing flute profiles allows designers to adjust compression strength, cushioning strength and total thickness of the combined board. Ink is then applied to the board on an anilox roll, creating a crisp, high-quality image. For example, 125gsm Kraft paper is simply referred to as 125K. Customer product and experience reviews from across the USA. You currently have no products in your enquiry cart, please continue browsing and select more products. All rights reserved. A box constructed of B flute will not have the same outer dimensions as a box made from E flute. The test certifies that the box can withstand the stated pressure (lbs. 4. B flue 3mm thick. Boxes are shipped and stored flat and assembled as needed by the user. Each point is 1/1000th of an inch. Yet another double-wall fluting material that combines the E and B flutes to create a board that is both durable and suitable for printing. Bending:The ability of containerboard or combined board to be folded along scorelines without rupture of the surface fibers to the point of seriously weakening the structure. This method is used on heavy double wall and triple wall as an alternative to burst. If so, then you might not need packaging thats extremely durable. The continuous sheet of board may be slit to desired widths, cut off to desired lengths and scored in one direction. 1 pt = 0.0254mm. Cardboard:A thin, stiff pasteboard used in the creation of playing cards, signs, etc. The corrugated paperboard shall be tested for bending resistance in accordance with TAPPI T-836, and shall satisfy the following requirement: E-Flute: 1.6 N.m (MD) and 0.9 N.m (CD). Flutes serve as protective cushioning and help strengthen a carton. They are frequently used as inner containers for parts, delicate produce or mail pieces. Suitable for litho printing. Unfortunately, to accomplish this, they have to sacrifice some of their strength. Boxes are generally measured from theinside, with the dimensions referring to the opening of anassembledbox. Box Manufacturers Certificate (BMC):A statement printed in a round or rectangular design on a corrugated box flap that certifies the box conforms to all applicable standards, and identifies its manufacturer. Then the Sample Box Kit is for you! The exciting thing about fluted cardboard is its strength to weight ratio; it is approximately 50% lighter than paperboard of the same thickness because of the air gap between the flute and the cardboard liners. These are a sheet of corrugated or "fluted" material in the centre, placed between 2 layers of paper - the outer and inner liners. The fiber used to make flutes can be either Semi-Chem (SC) or Waste-Based. Corrugated cardboard is still a great packaging choice and proves itself to be a strong material considering its light weight and affordability. '5 ply'. Half Slotted Container (HSC) Same as a Regular Slotted Container (RSC), but without one set of flaps. (9 mm). These cookies track visitors across websites and collect information to provide customized ads. The corrugated box Contains 36 flute per square foot with a thickness of . Some of our customers know exactly which board grade they need. There are four common types: Corrugator:The machine that unwinds two or more continuous sheets of containerboard from rolls, presses flutes into the sheet(s) of corrugating medium, applies adhesive to the tips of the flutes and affixes the sheet(s) of linerboard to form corrugated board. Corrugated cartons feature either of the types below. Sometimes called inside and outside liners. The extra thickness also makes the box wider and heavier, which means higher shipping costs. GSM is one of the most popular and precise methods of measuring cardboard thickness. By creating an account you agree to BoxGenie's. A 3-ply corrugated carton has 1 flute between 2 line boards. Quantum House 210 to 300 GSM is often used for brochures. Our Sales team will be in touch within 48 hours. Corrugated Board, Corrugated Fiberboard:The structure formed by gluing one or more sheets of fluted corrugating medium to one or more flat facings of linerboard. With this, you get sheets that can hold weights of up to 300 lbs. Light - 20 pt or 1/42nd of an inch, about the thickness of a cereal box. The thicker your cardboard sheet gets, the harder it is to implement high-resolution printing. In China, the thickness of paperboard is measured in mm, whereas in America it is measured in p, abbreviated as Pt. Facings:Sheets of linerboard used as the flat outer members of combined corrugated board. Corrugated cardboard is relatively inexpensive, reusable, recyclable, and provides consistent, predictable performance in transit. Board strength will vary depending on the various linerboard and medium combinations. Manufactured from recycled newsprint and old corrugated, this thick paperboard grade is often used as the "body stock" for rigid or setup boxes. Cardstock is thicker than regular printer paper but thinner and more flexible than cardboard, sort of a happy medium between the two. This cookie is set by GDPR Cookie Consent plugin. Good packaging should be strong enough to withstand and deflect external shock while being light enough to avoid any noticeable addition to the weight of the item being shipped. This flute type is popularly used in clamshell packaging. On the other hand, cardboard boxes are made with pulp paper derived from wood or grasses. Compression Strength:A corrugated boxs resistance to uniformly applied external forces. Additional layers of liner and corrugation can be applied to up the levels of rigidity and strength. Tri-Wall is the only manufacturer of AAA corrugated board in Europe. per in. BoxGenie offers several packaging products that you can easily customize online. E flute 1mm to 1.5mm. The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. Arguably this has the most perfect thickness, which makes it the most popular flute type by a wide margin. E flute - 1mm to 1.5mm. Test paper is more often used as an inside liner. Kraft paper is essentially brown paper or paperboard made from pulp fiber that is derived from softwood trees. test boxes, which provide more strength and protection than 32 ECT boxes - a budget-friendly alternative for lightweight shipments. Cardboard boxesare really chipboard boxes, and used primarily for lightweight products, such as cereal or board games. Our triple wall corrugated boxes offer the strength of wood crates at significant cost and weight savings. Basis Weight:An attribute of containerboard, but the values may be determined from the combined corrugated board. Kraft:German word meaning strength; designating pulp, paper or paperboard produced from wood fibers. Score or Scoreline:An impression or crease in corrugated or solid fiberboard, made to position and facilitate folds. Center Special Slotted Container (CSSC) Inner and outer flaps are cut to different lengths. Flute:The wavy layer of corrugated medium that is glued between the flat inner and outer sheets of linerboard to create corrugated board. Overlap:A design feature wherein the top and/or bottom flaps of a box do not butt, but extend one over the other. The basis weight equals the ream (500 sheet) weight of the base size, hence the term basis weight. Type B Flute The box containing type B flute is excellent in resisting puncture and flat crush . Ideally used for glass, furniture and dairy. 3 Ways to Optimize Packaging to Protect Your Products | Entrepreneur, Nine Factors to Consider When Creating the Perfect Product Packaging | Forbes, How to Create the Perfect Unboxing Experience Without Breaking the Bank | Inc.com. Most cardboard looks the same from the outside, but look closer, and some cardboards have faint lines intruding through them in a wavy pattern. Please contact Pro Pac or call 888-318-0083 for your corrugated shipping cases. Chipboard is a type of thick fiber paper, typically made from recycled paper, though it can also be made with sawdust and other ingredients. Inside dimensions are used to assure proper fit around a product. Fluting generally runs parallel to the height of a shipping box. Being slightly thicker than standard paper, F flute is ideal for printing machines and easier to fold than E flute. Die Cut:The act of cutting raw material (such as combined board) to a desired shape (such as a box blank) by using a die. Standard board grade list. Finally, triple wall boards consist of four pieces of liner surrounding three pieces of fluted paper. Most corrugated cardboard boxes are single wallboards, meaning that they consist of two liners surrounding a single fluted layer. Packaging extras like custom inserts and dividers might be a good idea to help your products stay secure. Regular Slotted Container (RSC):A box style created from a single sheet of corrugated board. Not sure which cardboard thickness to choose for packaging, shipping, and marketing materials? It offers the highest protection and the best cushioning properties. Joint:The opposite edges of the blank glued, stapled, wire stitched, or taped together to form a box. Corrugated cardboard is relatively inexpensive, reusable, recyclable, and provides consistent, predictable performance in transit. Cover is a thicker classification of paper most commonly used for book covers, measured in points (noted pt.) or 1/32nd of an inch, about the thickness of a credit card. There are over 1,100 corrugated manufacturing facilities in the U.S. Cardboard thickness also contributes to the survival rate of the box during shipping. C-Flute: Appx 39 flutes per foot and measures 5/32 thick; common for shipping cartons. Top-to-bottom compression strength is related to the load a container may encounter when stacked. Flute sizes arent named based on thickness but the order in which they were invented. 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