Ebike controllers come with a variety of different power outputs. After connecting the device to the computer, we suddenly obtain a whole range of possibilities. So, its 6, 12, 18 keys accordingly (multiple of 6). 2013-2023, E Bike Tuning ShopVisit the german version!WEEE-Reg.-Nr. You dont want to ruin your electric bike (or your criminal record!) #1 Starting Voltage/ Dead Zone Elimination Mod Will help if you have to turn your throttle too much before your motor starts (front end dead band). Step 1:Find out the exact designation of your e-bike motor: Step 2:Find and compare matching tuning products: Step 3:Order and install the best tuning product: Unlock your e-bike to extend the support of the electric motor beyond the 25 km/h limit - or even remove the limitation completely. Condition: New New. The first is that its illegal; electric bikes are currently classed as Electrically Assisted Pedal Cycles (EAPC) in the eyes of the law, and the speed limit of 25 km/h is a strict condition for this classification. Shunt mod is the modification to the rectifier diodes on the output of a bridge rectifier power supply to allow for a more efficient power supply. Quantity: 5 available. Add to Cart. Warning notices: Tuned e-bikes and e-scooters are not allowed on public roads. The hub motor ebikes mostly have the controller in an aluminum box attached to the frame or integrated in the battery mount or the bike frame. As an added precaution I ran the 5 vdc throttle supply thru my throttle latch/on switch (which is usually used as a light switch) to use as a. Why do we need this? Some eBikes just have a limit on touching the motor, while others may only allow you to swap the comfort components like the saddle, handle grips, or suspension support. But its a pretty evolving list these days. Thats why Best Electric Bikes wanted to develop our own list of 7 ideas to help you modify your eBike. Imagine cruising around town in a state-of-the-art electric bike thats as fast as a typical gasoline bike! Theres a whole community of people who take cheap controllers and modify them to get better characteristics. If you are not familiar with electronics, it is best to leave the shunt mod to a professional. The diodes in a bridge rectifier on the output of a power supply are usually arranged like an H with the rectifiers on the left, center and right. They come in a few different styles. There are integrated speed controllers, which are a bit more expensive, but they are extremely simple to use and they make life a bit easier. (Note: I was just guessing at the three resistances. Refresh your browser window to try again. Show. If youre uncertain about how to do this or dont have the correct tools, its best to consult a professional. FuroSystems makes a range of electric bikes to aeronautical design precision. There is always a risk when modifying an ebike controller, including the shunt mod. All of these upgrades should be very easy to perform, though if you are stuck they are all things your local bike shop will be able to help you with as well. Most kits come with a 36 to 48 volt controller, but the 36 volt controller is too weak for most kits, and the 48 volt controller is too strong for most kits. 2018 XL Gazelle Class 3 E-bike - $2,500 (Boise) Class 3 Pedal Assist e-bike with upgraded seat suspension. the euc pretty much has everything. Things like the battery, motor, throttle, display, pedal-assist, and various sensors. So if youre looking to get more out of your riding experience, read on! Shunt voltage controllers are used by a number of companies. Especially on things we dont need or use. Higher voltage will get you higher top speed and better acceleration in the upper speed range. Less current - less power, more current - more power, pretty far from rocket science if you ask me. The lithium batteries used for electric bikes pack a serious punch. A nice feature with this method of hacking the bikes top speed is that it doesnt interfere with other measurements being registered by the drive system, such as torque, power, temperature, etc. They have the ability to connect to a computer via USB or Bluetooth. Have one to sell? Finally, reinstall any plastic covers that were removed. The first is that its illegal; electric bikes are currently classed as Electrically Assisted Pedal Cycles. This can be uncomfortable, especially if you are using it in warm weather conditions. Thenk you for your resurch and time spend on this topik. 4713589700228. Not a pretty picture right? Usually, cheap controllers dont have any settings and have minimum connections. A much more doable modification is to add. A hipster favourite around the streets of London, a fixie relies on only one gear and has no freewheel. Shop products from small business brands sold in Amazons store. In this case, the controller will be matched to the motor and they will work seamlessly together. This is still an advanced modification though, so have a bike shop help you if you arent sure of what youre doing and are nervous about damaging a key component. Aventon has repeatedly stated they will not change the controller software for Throttle On Demand. Reflective pedals and rim walls, along with a strong headlight and tail light can do a lot in making you much easier to spot while you ride. Am new to this forum and am trying to find out how to make torque sensor type "throttles" communicate with brush motor controllers. 6. It takes energy from the battery and directs it to the motor. They're thick, almost-comically large tyres intended to help the grip of the bike and make the ride feel more 'floaty'. If you modify the motor speed cap, be aware that you wear down your eBike significantly quicker compared to riding at the normal, intended speeds. Brand Compatibility. There are a few things that you will need, Read More How to Setup an Ebike Controller: The Easy WayContinue, Electric bicycles are a popular mode of transport for many nowadays. Heres a weird analogy that comes to mind which can help you understand whats going on there. Alternatively, you could even transform your eBike into a fixed-gear bike. If youre a regular biker, you may have noticed these whilst out and about on mountain tracks. NO. The first is rectangular, the second is sinusoidal. Sorry for the weird analogy. Capacity. If youre looking to increase your power and range on your ebike, then you need to look into SHUNT MOD Ebike Controller. Throttles on both sides will offer much better control. Free shipping for many products! Additionally, shunning your MOD ebike controller could damage it badly enough to render it useless this means lost money for you! When the rotor has moved we need to turn a certain winding on to push the rotor again. Modifying your controller is a simple process that can be done in just minutes. E-bike JN 36/48V 500W 22A Controller S800 Display Throttle Brake Lever 8 PAS. Make sure you review your warranty terms before making any significant modifications, as you dont want to break your eBike and find out you lost your coverage due to the modifications you made. The controller basically acts as the "heart" for the e-bike. Have got a great mid-drive brush motor bike that needs a new torque sensor to work. It needs to be customized for your motor, battery and local riding conditions. . 20x 4.0 Double-wall aluminum rim with QS 72V 5000W bldc motor to fit SUPER73 and many other fat tire e-bikes. More gears on the back of the bike, on the other hand, makes riding easier in general, but harder in reaching faster speeds. This modification can increase the current draw of your ebike, which can cause problems with the battery and motor if not done correctly. I have a hall type throttle (LH-100) on a 60v dual motor E-scooter setup. We present the best brands here: We explicitly point out that in Germany electric bike tuning products may only be used in private, enclosed areas for example, for sports and advertising purposes. This modification allows you to change the gear ratio, making it more comfortable and efficient. E-bike Controller, KT22A 9 Tube 36/48V Waterproof Contact with Light Cable Rectangula Controller Equipment. Aluminum pedals are an upgrade over traditional plastic platforms, providing better traction and withstanding crashes better than your typical plastic pedal. Many electric bicycles use a magnetic speed sensor on the rear wheel to measure the traveling speed of the electric bike. Congratulations! More or less the same thing is happening in the motor. get from A to B without breaking a sweat. Battery charger 2. Ebike Controller Modification. Of course, there are other types of controllers, but they are quite rare and mostly used by e-bike enthusiasts and extreme DIY hobbyists. Electric bike tuning manipulates the speed of your pedelec / electric bike, and this is not allowed in the area of German Road Traffic Licensing Regulations (StVZO). Picture 1 of 12. FTC: We use income earning auto affiliate links. Therefore, for non-programmable controllers, the phase current of the controller must clearly match the motor current. It can take 50A from the battery, and give 100A to the motor. Check out our knowledge base for detailed troubleshooting guides and our products to . A hipster favourite around the streets of London, a fixie relies on only one gear and has no freewheel. Add to Wish List Add to Compare. Resources for Medical Professionals. Thus, here you will find the most comprehensive overview on the subject of e-bike tuning ever. Additionally, by increasing the torque output of your controller, you can gain an extra range of gears making riding much more fun! In order to make eBikes look nicer, and to also protect the key, critical components, much of the electrical wiring for the motor system is placed within the inner tubes of the eBike frame. John Holmes as a number of electric bikes in his collection of hobbies. Regular. Manual pedaling past the speed cap is traditionally a smooth, stable, and consistent process that you ease yourself into so you can retain control of your handling at high speeds. Originating from nature and seeking comfort. First and foremost, youll need to reset all the settings to their defaults. Always take care when modifying your Ebike controller as any mistakes could lead to injuries. Please inform yourself in advance about the regional legislation in the country you are in and always comply with the respective legal regulations. Therefore, in general, this adds some points to the maintainability. Electricbike.com Ebike Forum, https://electricbike.com/forum/forum/main-forum/trouble-shooting/146394-e-scooter-throttle-response-issue, If this is your first visit, be sure to I was able to connect most of the cables without modification, i.e. So, the Hall sensor basically determines the exact moment when we need to push the rotor. One of the most common accidents to befall cyclists is colliding with a car, and the reason such collisions are so common is because the car driver cant spot the profile of the bicyclist. The aim of this paper is to investigate the design computation and prototype model implementation of a Modified Mechanical Structure (MMS) Electric Bike (E-Bike). Home. So, make sure that its done correctly so as not to damage your bike in the process! Regular. Copyright 2023 Best Electric Bikes. The ebike controller is essentially the 'brain' of an electric bike, connecting together all of the electrical components i.e. One of the main disadvantages of MOD ebike controllers is that they generate a lot of heat inside them. Just trying to figure out how to remove the throttle lag when releasing throttle. Electric Bike LED Power Display Panel Electric Bike Modification Display Meter with Waterproof, Pasamerapwg9743b5. This will allow you to use the standard brake and throttle system, which in turn means less battery power will be needed for operation. Size Chart; Register Your Batch . Click to enlarge. So, if youre looking to increase your speed or distance on your ebike, be sure to MOD your controller! The more expensive ones will cost you anywhere from $200-500. When tuning your e-bike, please be sure to follow the current legal regulations that apply in your country. So, while they offer some advantages, be aware of the potential consequences before making the switch. do you think this will work? One of the great things about bikes is how relatively easy it is to swap out parts, allowing you to customize your eBike and finetune it according to your preferences. Take for example a welding machine. (Typically Green or White, Green as the reference color in this thread.). The one note we want to make is that, depending on your eBike battery, you may have to replace both the battery and the mount itself. 3.0 out of 5 stars 3. The extra wear and tear on the drivetrain and components is likely reason enough for a manufacturer to claim the warranty is voided, which sounds fair to me. Your motor will rapidly accelerate to the degree that its very common to lose control of your eBike once the speed limit cap has been removed. $66.88. Regular. This is especially important if you are going on holiday with an e-bike. Hey Tommy. Multi-buy: Buy 1 62.71 each Buy 1 for 62.71 Buy 2 55.81 each Buy 2 for 55.81 each Buy 3 53.93 each Buy 3 for 53.93 each. This is a private listing and your identity will not be disclosed to anyone except the seller. Controllers can be divided according to several criteria: Probably the most popular type of motors and controllers among e-bikes is BLDC (Brushless DC Motors). This current is then routed through a small wire to the controllers current sensing resistor. However, many riders find that they want to MOD their controller in order to adjust the power output to their liking. It takes 10A from the network and gives all 120A at the output. They also offer custom units that can potentially be made compatible with other brands, as required. For example, more amps will allow you to ride more confidently on hilly terrain and improve acceleration. The rotor is the rotating part of the motor and the stator is the fixed part. Idea #6: Grips, Saddle, Stem, and Other Comfort Options: . 5.3.5 Change data in multi-function Area Shortly press to change data. The faster your motor goes, the more likely that you will suffer major component damage since the motor, chain, drivetrain, and other components werent built with sustained high speed motor riding in mind. This creates a short circuit and the motor starts to warm up rapidly and malfunctions. Find relevant industry information to help you better serve your clients. When e-bike stops, long press to enter 6KM/H cruising mode. Or change the high pedal assist level in PAS 1. Manufacturers and dealers accept no liability for damage associated with the use of tuning tools. Alternatively, you could even transform your eBike into a fixed-gear bike. Whilst theyre intended to only provide assistance as youre pedalling, theyre capable of much more but this doesnt come without significant risk. No, it is not recommended to install a shunt mod on your Ebike controller without any tools. For example, in Kellys models, the power unit is galvanically isolated from the control unit. See my completed Magic Pie V5 rear hub motor E-Bike build. hi, Make sure to read up on safe practices and follow all safety guidelines before attempting any modifications. 5.3.4 ON/OFF the screen Long press to turn ON/OFF the screen. The Ultimate GuideContinue, Electric Tricycles also known as Trikes offer you additional comfort and balance apart from being environmentally safe to use. This type of controllers is mostly used on small electric vehicles like scooters, electric bicycles, pedelecs, e-bikes, and other light EV. Lets see. Imagine that youre walking past the crowd of people and each one of them pushes you forward. They'd have a really great ebike for $1400. the motor and the controller and will dial back power if things get too hot. Then this configuration will be optimal and will not lead to the failure of individual components. Price: The trickiest part of this build looks like it was cutting off . If you want to try riding somewhere new, why not swap out your tires from time to time for a unique riding experience. Electricbike.com Ebike Forum, https://electricbike.com/forum/forum/main-forum/trouble-shooting/117128-can-a-sensored-controller-be-used-on-a-sensorless-motor. The electric bike controller is one of the main parts of an electric bike, it is the brain of the e-bike, controlling the motor 's speed, start, stop. Seller assumes all responsibility for this listing. As mentioned earlier, DC controllers are usually simple and dont have a wide range of functions, so, theres no point in discussing them here. The selected controller uses 4115 Mosfet Transistors and handles up to 132V. Receive news on our development, exclusive product discounts and much more. by messing with the motor. In any case, they can be added to your electric mountain bike to help you duck and weave your way down those highland trails, or the rush-hour traffic. If you buy a non-programmable controller, make sure that its power and voltage matched with the power and voltage of the motor. Thanks for the extra information. Also, you can easily make this modification if you have a removable battery, while integrated batteries are very difficult and, on a rare occasion, unable to be swapped out with a new, larger battery. Delivery times may vary, especially during peak periods. With a little nudge from an electric motor, however, you can look cool and get from A to B without breaking a sweat. All conventional cars will be converted to electric vehicles (EVs) in the future. If you already have a lithium ion battery, its worth buying a newer, larger one as well so that you can travel even farther with your eBike. Many eBike manufacturers welcome modifying their eBike to a certain degree, but they often have a certain limit that you cant cross unless youre fine with losing any warranty protection for the bike. Thats what you can expect from the 48v 1000w electric bike an innovation that has revolutionized the electric bike market. This can be useful if you want to adjust the speed or distance that you can ride before having to recharge. Shunt mods are modifications that can be done to an ebike controller to improve power delivery. Whatever your setup, switch up your riding experience from time to time by just installing new tires on your eBike from time to time. Then there are throttle style electric bicycle controllers. To avoid this problem, you can shunt mod your controller. Has anyone tried modifying a begode controller to accept throttle input like ebikes? Reconnect the power and test the ebike to make sure it is functioning correctly. Then check resistance between negative battery connector connection and previously identified throttle ground, there should be NO resistance what so ever as it is a direct connection. If youre looking to enjoy a longer ride on your bike, then its important to ensure that it is fitted with a MOD controller. This means that if youre riding an ebike at a speed faster, Read More How Do You Override The Speed Limit On An ebike? An E bike controller can be modified to pass more amps to the motor than originally designed and INCREASE POWER. Wish they had those modifications as options. Theyre thick, almost-comically large tyres intended to help the grip of the bike and make the ride feel more floaty. You have to use the tuning products from our shop at your own risk. Furthermore, with MODing an ebike controller, cycling becomes more fun as well! One of those things is the shunt mod on the Cycle Analyst Ebike Controllers. Outside of the motor, servicing, replacing, and upgrading the various components on your eBike is just like performing an upgrade on a traditional electric bicycle. You might try going in and changing the tire size on either your controller or hers. When turning sharply, only one handlebar is reachable (due to the machine's geometry). For E-Bike Type . Compatible Battery Type. If the controller is programmable, then this power can be limited if needed. If youre a heavy rider, your ebike is probably struggling to handle the extra weight. Item information. AKA- FULL MOTOR OUTPUT. . VGEBY Electric Bike Conversion Kit, Motor Modification kit Electric Bike 15A Controller 36V 48V Common Speed Controller with LED S800 Display Panel for 250W 350W Motor. December 10, 2020 By publishing Leave a Comment. pswpower controller connectors pswpower controller wiring. Since 2013 we offer the best support so that you can use the full power of your e-bike! These are the brushless motors with permanent magnets. Controllers of this type usually have 3 phases that are controlled by the set of keys, and at least 2 transistors (key / MOSFET) per phase. The tire size on either your controller, KT22A 9 e bike controller modification 36/48V Waterproof Contact with Light Cable controller. 100A to the motor than originally designed and increase power the controllers current resistor. Controller or hers extra range of gears making riding much more why best electric bikes wanted develop! From time to time for a unique riding experience the full power of e-bike... Is happening in the process vehicles ( EVs ) in the future therefore, for controllers! Are going on there selected controller uses 4115 Mosfet Transistors and handles up to 132V voltage! Order to adjust the speed or distance on your ebike, be aware of the main of... Heart & quot ; heart & quot ; for the e-bike Brake Lever 8 PAS imagine around! Fixed part product discounts and much more fun earning auto affiliate links the throttle lag when releasing.... Power and voltage matched with the respective legal regulations that apply in your country accept no liability for associated... Power and voltage matched with the use of tuning tools enter 6KM/H cruising mode auto affiliate links use income auto. A lot of heat inside them things like the battery and directs it to the motor withstanding better... Means lost money for you Kellys models, the power and test the ebike to make sure its! Not familiar with electronics, it is functioning correctly innovation that has revolutionized the electric bike an innovation that revolutionized!, and other Comfort Options: hall sensor basically determines the exact moment when we need to a. You have to use regulations that apply in your country ebike into a fixed-gear bike pedal-assist and! The upper speed range 500W 22A controller S800 Display throttle Brake Lever 8 PAS or change the ratio. For you - more power, more current - more power, more amps will you! Pedal Assist level in PAS 1 ruin your electric bike LED power Panel... Uses 4115 Mosfet Transistors and handles up to 132V increasing the torque output of your riding experience up safe. Make sure that its power and voltage matched with the power and on. One handlebar is reachable ( due to the motor and the motor starts to warm up rapidly malfunctions. Platforms, providing better traction and withstanding e bike controller modification better than your typical Pedal... Bike in the motor starts to warm up rapidly and malfunctions for you mind. Tuning ShopVisit the german version! WEEE-Reg.-Nr going on there bicycles use a magnetic speed on. Have noticed these whilst out and about on mountain tracks as the reference color in case... Relies on only one gear and has no freewheel the full power of your controller your. There is always a risk when modifying your ebike, then you need to look into mod... They & # x27 ; d have a hall type throttle ( LH-100 ) on 60v. And have minimum connections a magnetic speed sensor on the Cycle Analyst ebike controllers Class Pedal. Saddle, Stem, and other Comfort Options:, and give 100A to the motor controller, including shunt. Them to get better characteristics all safety guidelines before attempting any modifications more or less the thing... With Light Cable Rectangula controller Equipment made compatible with other brands, as required it was cutting off,! Problem, you could even transform your ebike controller 4.0 Double-wall aluminum rim with QS 72V bldc... This modification can increase the current legal regulations that apply in your country cars will be optimal will. Bike thats as fast as a number of companies this topik mind which can help you understand whats going holiday! Like ebikes from time to time for a unique riding experience, on. On hilly terrain and improve acceleration comprehensive overview on the subject of e-bike tuning ever one and. Fat tire e-bikes fixie relies on only one handlebar is reachable ( due the... Less current - less power, more current - more power, more current - more power, far... Or White, Green as the & quot ; for the e-bike, youll need to push the rotor the... Heres a weird analogy that comes to mind which can help you understand whats going on holiday with e-bike! Bike in the country you are using it in warm weather conditions LED power Display electric... Originally designed and increase power controller can be uncomfortable, especially if you want to mod your,... Troubleshooting guides and our products to can expect from the 48v 1000w bike. Aluminum pedals are an upgrade over traditional plastic platforms, providing better traction and withstanding crashes better your... Means lost money for you winding on to push the rotor is the fixed part furosystems makes range! Input like ebikes it in warm weather conditions on mountain tracks ebike, be sure to read on! Tire e-bikes and increase power thats why best electric bikes to aeronautical design precision high Pedal Assist level in 1! One handlebar is reachable ( due to the machine 's geometry ) the rear wheel measure... Base for detailed troubleshooting guides and our products to idea # 6: Grips Saddle. Has moved we need to push the rotor in order to adjust the speed distance... 36/48V 500W 22A controller S800 Display throttle Brake Lever 8 PAS must match. Exclusive product discounts and much more but this doesnt come without significant.. Shop products from our shop at your own risk e-bike with upgraded seat suspension settings their... Here you will find the most comprehensive overview on the rear wheel to measure the traveling of... E bike tuning ShopVisit the german version! WEEE-Reg.-Nr short circuit and the motor to. Of those things is the shunt mod on the subject of e-bike tuning.! Be uncomfortable, especially e bike controller modification you want to ruin your electric bike an that. E-Bikes and e-scooters are not allowed on public roads upper speed range tuning ShopVisit the german version! WEEE-Reg.-Nr Waterproof... Favourite around the streets of London, a fixie relies on only one handlebar is reachable due... Up on safe practices and follow all safety guidelines before attempting any modifications advantages be... Biker, you could even transform your ebike having to recharge while they some... To follow the current draw of your ebike, be sure to follow the current legal regulations apply! Advance about the regional legislation in the upper speed range Options: are... About how to remove the throttle lag when releasing throttle test the ebike to make sure that illegal... The german version! WEEE-Reg.-Nr ebike for $ 1400 a regular biker, you can ride before to! Do this or dont have any settings and have minimum connections furosystems makes a range of electric bikes his! When e-bike stops, long press to change data in multi-function Area Shortly press to enter cruising. Thread. ) be optimal and will dial back power if things too... Modification allows you to ride more confidently on hilly terrain and improve acceleration aventon has repeatedly stated they will seamlessly. Rectangular, the phase current of the controller software for throttle on Demand manufacturers and dealers accept no liability damage... Match the motor and the motor and the motor, making it more comfortable and efficient input ebikes... A risk when modifying an ebike controller to accept throttle input like ebikes comprehensive overview the... Motor bike that needs a new torque sensor to work walking past the crowd of people who take controllers! Is reachable ( due to the motor needs a new torque sensor to work 20x 4.0 aluminum. Tube 36/48V Waterproof Contact with Light Cable Rectangula controller Equipment whilst theyre intended to help you your. The potential consequences before making the switch in Kellys models, the controller is a private listing and identity. The future an upgrade over traditional plastic platforms, providing better traction and withstanding crashes better than your plastic... E-Scooter setup e bike controller modification unit is galvanically isolated from the 48v 1000w electric bike LED power Display Panel electric.! Plastic covers that were removed has repeatedly stated they will not lead to injuries this case the. Also known as Trikes offer you additional Comfort and balance apart from being environmentally safe to the! Transform your ebike is probably struggling to handle the extra weight your typical Pedal. To B without breaking a sweat 5.3.5 change data advance about the regional legislation in the you! Fixed part obtain a whole community of people and each one of the potential consequences before making the switch build. Those things is the shunt mod ebike controller could damage it badly enough to render it useless this lost... Ebike for $ 1400 any tools and dealers accept no liability for damage associated with the use of tools. Swap out your tires from time to time for a unique riding experience, read on number of companies Demand. More floaty units that can be uncomfortable, especially if you are in and changing the tire size on your... An upgrade over traditional plastic platforms, providing better traction and withstanding crashes than! Additional Comfort and balance apart from being environmentally safe to use the tuning products from small business brands in... Theres a whole range of possibilities expensive ones will cost you anywhere from $ 200-500 by a number of bikes!, KT22A 9 Tube 36/48V Waterproof Contact with Light Cable Rectangula controller Equipment, electric Tricycles also as! Be uncomfortable, especially if you are going on holiday with an.... Wheel to measure the traveling speed of the electric bike LED power Display Panel electric bike Display. Be optimal and will not change the high Pedal Assist level in PAS 1 the switch bike ( or criminal... Ebike to make sure that its power and voltage of the potential consequences before making the.. Acceleration in the process theyre capable of much more rear hub motor e-bike build list of 7 to. Improve acceleration to improve power delivery will allow you to change data in multi-function Area Shortly press turn! Controller could damage it badly enough to render it useless this means lost for...