Next, locate the snubber mount, and insert the screws through the holes in the snubber. It has the holes for the pedals and everything. DS is an abbreviation for "double-seated." Be sure to use jack stands to secure your cart. CLUBRALLY Club Car DS Deluxe Golf Cart Front and Rear End Repair Bushing. You can try the following options to repair cracks on a plastic golf cart body. Available in 48v AC Drive Electric or Gas Models. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Pull the tank out of the cart. I plan on scuffing with 400 grit and then using Nason epoxy primer. It is on one of the small connectors of the solenoid. You can follow the steps below to remove a Yamaha G16 golf cart body. $110.45. Wipe the cart using a towel and let it dry completely. Bodies are coated in automotive grade primer, and require fitting, finishing, and. I wish I was able to do it myself. *Disclaimer: This video description contains affiliate links. A golf cart lift kit is a device that raises and lowers the golf cart. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Jan 23, 2011 #3 Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. Consider using two-part epoxies for plastics as another option. Steps to repair club car golf cart frame. I appreciate the info and maybe when I take mine apart, I'll get some good pics and post them for the other rookies like myself. Wash the area with water from a hose to get a spraying action. Keep the cable inside the throttle cable bracket that is fitted on the rear axle. Take photographs before removal for easy reassembly. Officially Licensed Ford Mustang Badging. YIXIN Heated Steering Wheel Cover, 12V Heated Car Steering . Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. Gone Wild . These screws are located on the front of the vehicle, near the bottom. These screws are located on the front of the steering column. Free shipping. Remove the negative cable from your battery. Most users bypass the OBC and go with an aftermarket charger at some point since the OBC are common failure points. Remove the masking tape about 10 minutes after spraying the last coat. Remove the 7/16 bolts at the back of the cart. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. Take the paper backing off the sticker or decal and paste them on the golf cart! This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Fix some plastic tape on the front side so that the weld doesnt push through. the primary seat is removed and four more bolts are loosened, allowing Barry to Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. Drying can take a long time in humid areas. Let the ethanol stay for . Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Painting. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. There is a yellow wire that goes over to the solenoid. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Remove the Yamaha emblem by unfastening the screws under it. Pour gas tank cleaner, degreaser, and water into the tank using the hose in a balanced level as indicated on the cleaners bottles and directions. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. Peel the backing paper and place the film in the desired position. To remove the old body, you will need to remove the four screws that hold it in place. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! I need to paint a club-car golf cart. Wash the soap off using cold water from a hose. Remove hinge clips from bottom . kit exchange. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. Here is my plan. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. To clean a golf cart carburetor, remove the cover, air filter, fuel line, and float bowl. : Club Car Body Kits EZGO Body Kits Yamaha Body Kits Fender Flares. Scratch-resistant to ensure maximum visibility. Carbon-Fiber Styled Grill w/ Mustang "Pony" Emblem. 1-48 of over 1,000 results for "golf cart body kit" Results Price and other details may vary based on product size and color. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. I was going to say it does look as easy as I thought it might be, but it actually looks easier than I thought. Now push the seats up and down to check each spring. 2: Whether you are lifter or not, back your cart up onto a set of ramps. I'm sorry I thought you said you got the bypass kit yes you will need to jump a blue and white I think together I don't remember the exact colors, Pretty sure it's blue and white black wire from charger receptacle needs to go direct to battery negative. This will tilt the drain plug lower than the back of the engine. Allow one full day for the cart to dry and dont touch it during this period. removing the body from a club car golf cart Well I have the micro beer problem to! Remember, clutch removal is merely impossible unless you select the right clutch puller. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. Paint Society 5.5M views 2 years ago 10 EASY Steps to Powder Coating at Home BleepinJeep 287K views New 6" Lift, Wheels, Tires and Windshield Install TWA. Yeah true story, if my cart wasn't lifted I would have to use jack stands/car Ramps for sure. Regular Flex (Which Should You Choose?) Free shipping. My name is Ernie Lo and I'm an avid golf fan! But if you actually want to do any work like remove the motor or work on the suspension it is a lot more involved than that video. Reassemble the parts and reconnect the fuel line and air filter. A golf cart jack is a device that raises and lowers the golf cart. Page 22 BODY AND TRIM Front Body TYPICAL 4 PLACES TYPICAL 5 PLACES TYPICAL 5 PLACES Figure 4-1 Front Body Page 4-4 2004 Precedent IQ System Golf Car Maintenance and Service Manual. . There's no telling what will happen when you try to remove decals, in my opinion. How to remove governor on a Club Car golf cart turdpike 2.58K subscribers 558 588K views 10 years ago Brief description on how to bypass the governor on Club Cars. The body is some type of plastic along with the roof. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Cleaning a Club Car golf cart gas tank. Ernie loves documenting interesting facts about golf. It is attached to the golf cart with two metal brackets. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. Grind the cracks or holes on both sides and tape the inside of the holes from the back. Take the front seat off followed by the charging receptacle. Remove the engine by un-attaching its straps and screws. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. The aw 2001 club car body kit is designed for a great price,. Golf Cart Battery Light Troubleshooting (Step-By-Step Guide), Can Golf Carts Be Left Outside? The thick polycarbonate and quality design ensure a rattle-free ride. I believe there was some trick photography involved. To do so, you need the following materials. Remove the four screws (2) and pull the brow cap (1) from the brow and fascia assembly (4) (Figure 4-1, Page 4-4). Wired black and grey wire to neg terminal of the battery pack and the batteries charged great. Remove the three to four small bolts that hold the motor onto the differential. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. without taking to B-, the solenoid won't energize. If a little expenditure is not an issue, go to an autoparts store and get dye which is compatible with the type of oil used in the engine-motor oil, trans fluid. You can make stickers and decals when outlining a branding strategy for a golf outing or tournament. Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. The OBC is used to tell your Club Car supplied charger when to turn on and off. There are a few ways to take the top off a golf cart. You are using an out of date browser. Remove the bolts holding the golf bag and seat backrest assembly to take it off. Locate the knob at the bottom of the tank and unscrew it. Golf Cart Body Kits. "WOW" is all I can say. . Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . These screws are located on the top, bottom, and front of the body. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. Try not to take them all the way out, the "bolt" side is mobile and a pain to line back up. Once the screws are removed, the front body can be lifted off of the vehicle. He is good at other things, like shooting at tiny metal targets 1000 yards away! We carry replacement Club Car Body Parts and OEM replacement bodies for all Club Car DS, Club Car Precedent and more. Tips for Painting a Golf Cart. I took it one step further and color matched the club car precedent plastics as well. These diagrams are more than I ever could have guessed to get. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Reconnect power. and taken off the front of the cart. There are videos for that as well. Related Products Red Hawk Club Car Precedent Golf Cart Rubber Floor Mat SKU: ACC-0153 Thanks again everyone. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Remove the engine and seat from the golf cart. I did find these for what they're worth. Taking motors out is cake. Add some mineral spirits or ethanol to the fuel to allow the fuel to break down. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. I have a Lester Summit II Charger on the way can I just remove the OBC (fried) all together or shall I bypass it? Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Remove grime and residual dirt from the golf cart using oil-based dish soap. Wash the soap off using cold water from a hose. These screws are usually located in the corners of the windshield. These screws are located on the bottom of the bumper. There are four screws on the bottom of the seat that need to be removed. It's pretty easy to remove a Club Car Body. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Maintenance and service manual owner's. Web a club car parts diagram is a visual . Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. Drain fuel from the carburetor drain screw with a pan. Remove the two bolts on the rear seat area of the cart. (See Figure 1) 2. Drying of paint usually takes up to half an hour. pull the rear body off by sliding it forward, lifting, and removing it. You try to remove a Club Car supplied charger when to turn on off! 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Engine crankshaft knob at the back of the body is some type of along! Car DS Deluxe golf cart with two metal brackets 2001 Club Car Precedent and.!